FTTH Cable Production Line – State-of-the-art Manufacturing System
Have you realized that modern glass-fiber cabling setups are capable of running at velocities of up to 190 meters per minute? Such remarkable performance results from innovative production methods designed for high-speed production.
These configurations are built to process diverse cabling forms, including connection cables and firmly insulated cables. The streamlined form factor, typically below twenty-six meters, makes them ideal for state-of-the-art factories.
Seamless coupling with smart factory systems ensures uninterrupted performance. By means of MES/ERP connectivity, these fiber ribbone line fabrication lines deliver unparalleled exactness and performance. This renders them the leading option for companies aiming to stay ahead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Productive manufacturing setups play a vital role in addressing the increasing requirement for dependable links. Such mechanisms are engineered to produce premium glass-fiber cables that energize today’s connectivity grids. Utilizing sophisticated techniques, they provide for accuracy and swiftness in every step of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. They include uncoated strands secured with metal or fiber-reinforced polymer, merging with shielding casings. This produces a robust and effective system for fast digital connectivity.
It supports various compounds, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Furthermore, the four-head fiber discharge system delivers precise tension control, keeping precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our cutting-edge machinery combines accuracy, productivity, and innovative solutions to yield superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees consistent quality across every fiber cable produced. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| Nine-meter Cable Storage | Seamless operation |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Sheathing line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Value Proposition |
|---|---|
| Rapid Throughput | Superior output rate |
| Efficient Power Usage | Lower energy costs |
| Negligible Attenuation | Superior performance |
| 1000mm Working Height | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.